Clean Room Accessories

The Air Shower equipment available with us is a self-contained Clean Room entry enclosure that minimizes the entry of particulate contaminants carried by the personnel entering the Clean Room. The first air is better than Class 100. We fabricate Air Showers to suit your requirements, though we have standard sizes.

Working of the Air Shower: 
Air Shower is a double door enclosure, one door for entry to the enclosure and the other, the exit door that leads to the Clean Room. The Shower is equipped with high static blowers that discharges HEPA filtered air at high velocity in the order of 3500 feet per minute through nozzles located on the ceiling and walls of the enclosure. As the HEPA filtered ultraclean air strikes the person(s) from all directions, at high velocity, it dislodges lint/dirt/contaminants that hang loosely from the garment or exposed body parts. These particles are thrown to the floor of the enclosure and sucked by the blower through Pre-filters.

A solid state electronic circuit renders the operation fully automatic & controls the sequential operation of the Electromagnetic door interlock arrangement.  This ensures entry of personnel only after the air shower.

Applications :
• Semiconductor mfg Micro-electronics
• Aerospace
• Optics and Electro-optics
• Paint Booth and Speciality coating
• Coordinated measuring machine
• Hospitals
• Biotech Labs
• Pharma mfg etc.

Models :
• jetMARK-01 for one person
• jetMARK-02 for two persons

Variants such as single entry two exit and two entry one exit are also available. Door orientation such as left entry straight/right exit or right entry straight/left exit etc. can also be specified. 

Standard Features:
• Metallic powder coated construction
• 2-stage filtration - Pre-filter & HEPA filter
• High Velocity filtered air - at around 3500 fpm
• Nozzles located so as to cover the entire body
• Fully automatic with solid state control circuit
• Doors electro-magnetically interlocked
• Standard sizes available, can be made to suit site conditions

Standard Performance:
• Cleanliness level - Class 100 first air at nozzle
• Air Velocity - 3500 fpm + / - 5% at the nozzles
• Filtration - HEPA at 99.97% for 0.3u particles
• Illumination - 800 lux at 3 ft height
• Mode : Fully Auto/ Manual
• Power requirement : 3 phase, 415 Volts

Dimensions in inches

We are available with Air Curtains that are extensively used in Pharmaceutical and Food Processing Industries. These curtains divides/ isolates two different environments with a thin film of air at high velocity and are manufactured using high quality galvanized steel, ensuring high resistance to corrosion and abrasion.

Following are some of its essential features:

• Material used: Hot dip galvanized, powder coated sheet steel
• Prevent warm air infiltration in cold shops
• Keep out fumes, dust and insects
• Sufficient airflow
• Minimal turbulence
• Optimum combination of low noise level
• Compact design for ensuring easy positioning
• Easy installation with cord and plug attached Clean Room Accessories.

Sterile Garments can be stored in our Garment Storage Cabinet, the Cabinet storage space is maintained sterile by HEPA filtration. For additional sterilization, an Ultra-Violet Lamp is also installed. For hanging Garments, a rod is provided at the top. A double door with locking arrangement is provided. Optional racks are available for stacking the Garments or for storing other Clean Room tools and material. 

Our Light fittings are best suited for Clean Room applications as we have designed the fitting considering the requirement of the application.

These fittings are sleek, elegant, air tight and do not have any steps or crevices where dust / contaminants can accumulate. These fittings are designed with mirror optic reflectors and transparent acrylic diffusers to achieve maximum intensity of light. Electronic Ballasts are used in our light fittings and these are compatible with both Flourescent and CFL lamps.

Standard Sizes: 12" X 12", 12" X 24", 24" X 24" & 8" X 48". Our light fittings are designed for installing from above the False Ceiling and also from the bottom.

Apart from Clean Rooms these fittings can be used in Critical Areas such as:
  
• Pharmaceutical / Biotech Labs
• Aerospace / Nuclear Research
• Food & Food Processing industry
• Chemical industry
• Operation Theater & ICUs of hospital
• Electronic Production/ Assembly
• Clinical/Pathological Labs

We offer Coving made of Aluminium extruded sections. Covings are curved profile sections used for rounding off the 90º joints between wall-wall, wall-ceiling & wall-floor. As the curve is of around 2" radius, it facilitates cleaning the edges & corners which would otherwise be impossible. We have developed profiles for inner & outer joints between walls.

Apart from the running covings, we also have Corner covings for the 3-way meeting points between wall-floor-wall & wall-ceiling-wall. These match with our running covings perfectly.

These sections can be powder coated in any colour to match the walls/floor.

We also offer covings made of PVC.

The prices we offer cannot be matched by many suppliers as we own the die for making the sections and we work in volumes. 

We can also install these covings only as part of your projects.
 

Our Epoxy flooring systems offer good impact strength and is seamless. The top layer of the floor is smooth and plain. This flooring is ideal for Clean Rooms as there are no joints and the floor is bonded to the floor firmly and does not shed/release dust and contaminants to the room. The floor can be finished in any colour.
Normal thickness of the floow is 2mm/3mm.

Epoxy flooring is used in Production Areas where much walking & trolley traffic is envisaged.

We also offer PVC flooring of 2mm thick. PVC floor rolls of 3 or 4ft is glued firmly to the clean floor, one after the other, with adhesive and the joints are sealed by welding.
  
PVC flooring is recommended for areas such as Labs where men movement is very less.

Our ESD floorings are laid with Epoxy/PVC material with copper conductor grids on the clean floor. 

ESD flooring is used in: 
• Semiconductor
• Production units of computer and electronic parts
• Sensitive Instruments room 
• Chemical laboratories